[. . . ] TOEP-C71080601-01-OY JUNMA SERIES SERVO DRIVE Model: SJDE-##APA-OY USER'S MANUAL Copyright © 2006 YASKAWA ELECTRIC CORPORATION All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. [. . . ] · Be sure that the maximum wiring length of the servomotor main circuit cable is 20 m. Servomotors without Brakes Connector for servomotor main circuit cable 04JFAT-SAYGF-N (JST. Co. , Ltd) Connector provided with Servomotor main circuit cable Red White Blue Green/Yellow Phase U Phase V Phase W FG Green/Yellow Servomotor main circuit cable (for relaying) Motor CNB connector Note: Pin numbers are given on the connector as well. Confirm all pin numbers. 32 3. 9 Wiring the Servomotor Main Circuit Cable Connector (CNB) Connection Diagram for Standard Servomotor Main Circuit Cable If a user-prepared servomotor main circuit cable is used, refer to the following connection diagram for the standard cable (JZSP-CHM000Cable with Connectors on Both Ends) and wire the servomotor main circuit cable. Motor end L SERVOPACK end 50mm Connector (crimp type) Receptacle: 5557-06R-210 Terminal: 5556T (Chain) or 5556TL (Loose wires) (Molex) Servomotor Connector (Viewed from cable insertion side) M4 crimped terminal Connector (crimp type) Receptacle: F32FSS-04V-KY Rececontact: SF3F-01GF-P2. 0 or SF3F-41GF-P2. 0 (JST. Co. , Ltd. ) SERVOPACK Connector (Viewed from soldered side) 1 4 4 1 5 2 6 3 Lead Color Red White Blue Green/Yellow -- -- Pin No. Signal Name 1 2 3 4 5 6 Phase U Phase V Phase W FG -- -- 1 2 3 4 Phase U Phase V Phase W -- FG Shielded cable Crimped terminal : Connect the FG pin to the grounding terminal of the SERVOPACK. Servomotors with Brakes Connector for servomotor main circuit cable 04JFAT-SAYGF-N (JST. Co. , Ltd) Connector provided with Servomotor main circuit cable Red White Blue Green/Yellow Phase U Phase V Phase W FG Break Break Black Black Green/Yellow CNB connector 24 VDC DC power supply Brake relay Varistor Black Motor Black Servomotor main circuit cable (for relaying) Note: 1. Connect the varistor in parallel with the 24-V power supply terminal and GND terminal to suppress the surge voltage resulting from the holding brake turned ON and OFF. Pin numbers are given on the connector as well. 33 3. 9 Wiring the Servomotor Main Circuit Cable Connector (CNB) 4. If using the servomotor to drive a vertical axis, provide a circuit to turn the holding brake ON so that the movable section will not be pulled down by gravity when the power supply of the SERVOPACK is turned OFF. Connection Diagram for Standard Servomotor Main Circuit Cable If a user-prepared servomotor main circuit cable is used, refer to the following connection diagram for the standard cable (JZSP-CHM030Cable with Connectors on Both Ends) and wire the servomotor main circuit cable. Motor end L 50mm SERVOPACK end Connector (crimp type) Receptacle: 5557-06R-210 Terminal: 5556T (Chain) or 5556TL (Loose wires) (Molex) M4 crimped terminal Connector (crimp type) Receptacle: F32FSS-04V-KY Rececontact: SF3F-01GF-P2. 0 or SF3F-41GF-P2. 0 (JST. Co. , Ltd. ) SERVOPACK Connector (Viewed from soldered side) 1 4 Servomotor Connector (Viewed from cable insertion side) 4 1 5 2 6 3 Lead Color Red White Blue Green/Yellow Black Black Crimped terminal Crimped terminal Crimped terminal Pin No. Signal Name Lead Color Red White Blue -- Green/Yellow Black Black Pin No. Signal Name 1 2 3 4 5 6 Phase U Phase V Phase W FG Brake Brake Shielded cable 1 2 3 4 Phase U Phase V Phase W -- FG1 Brake2 Brake2 1: Connect the FG pin to the grounding terminal of the SERVOPACK. 2: No polarity for connection to the brake. 34 3. 10 Wiring the Encoder Connector (CN2) 3. 10 Wiring the Encoder Connector (CN2) 789 C DE AB F0 1 789A BC DE F0 1 C N 1 C N 2 NOTE · Separate the encoder cable at least 300 mm from power lines (i. e. , high-voltage lines such as the power supply line and servomotor main circuit cable). · Do not bundle with or run the encode cable in the same duct as power lines. · Be sure that the maximum wiring length of the encoder cable is 20 m. Connection Diagram for Standard Encoder Cable If a user-prepared encoder cable is used for relaying, refer to the following connection diagram for the standard cable (JZSP-CHP800Cable with Connectors on Both Ends) and wire the encoder cable. SERVOPACK end Motor end Crimp type (Gray) Plug and Cable Cover Set: 54599-1005 Plug Housing: 51209-1001 Crimp Terminals: 59351-8087(Chain) or 59351-8187 (Loose wires) (Molex) SERVOPACK Connector (Viewed from soldered side) 97531 10 8 6 4 2 Pin No. 1 2 3 4 5 6 7 8 9 10 Shell Signal Name PG5V PG0V(GND) Phase A (+) Phase A (-) Phase B (+) Phase B (-) Phase /Z Phase U Phase V Phase W -- Lead Color Red Black Blue Blue/White Yellow Yellow/White Purple Gray Green Orange Shield Shield wire Note: Pin numbers are given on the connector as well. 45 6 23 23 45 6 Separate by 300 mm or more Power Supply Solder type (Black) Shell Kit: 36310-3200-008 Receptacle: 36210-0100FD (3M) Receptacle: 5557-12R-210 Terminals: 5556T2 (Chain) or 5556T2L(Loose wires) (Molex) Servomotor Connector (Viewed from cable insertion side) 12 11 10 9 6 5 43 8 2 7 1 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 Signal Name PG5V PG0V(GND) Phase A (+) Phase A (-) Phase B (+) Phase B (-) Phase /Z Phase U Phase V Phase W -- Shield Lead Color Red Black Blue Blue/White Yellow Yellow/White Purple Gray Green Orange -- Shield 35 3. 11 Wiring I/O Connectors 3. 11 Wiring I/O Connectors Controller Separate by 300 mm or more Power supply Note: Do not apply excessive force when connecting or disconnecting the cable or the connector. Damage to the cable or connectors may cause the product to stop operating or malfunction. · Separate the I/O cable at least 300 mm from power lines (i. e. , high-voltage lines, such as the power supply line and servomotor main circuit cable). · Be sure that the maximum wiring length of the I/O cable is 3 m. · The longer the I/O cable is, the lower the maximum transmission frequency will be. NOTE Connection Diagram for Standard I/O Cable (supplied by Yaskawa Electric Company If a user-prepared I/O cable is used for relaying, refer to the following connection diagram for the standard cable (JZSP-CHI003Cable with Connector) and wire the encoder cable. SERVOPACK end Host controller end Pin No. 1 I/O Input Input Input Input Input Input Output Input Input Output Output Output Output Output - Code CW, PULS /CW, /PULS CCW, SIGN /CCW, /SIGN +24VIN /S-ON SG-COM CLR /CLR PCO SG-PCO ALM /BK /COIN - Signal Name Reverse pulse, Reference pulse Forward pulse, Reference sign External input power supply Servo ON Output signal ground Position deviation Pulse clear Phase-C signal Phase-C signal ground Servo alarm Brake Positioning completion FG (5. 6) Plug (14P): 10114-6000EL Shell Kit: 10314-52A0-008 3M Lead Color Orange Light gray White Yellow Pink Orange Light gray - Dot Mark Number 1 Color Black Red Black Red Black Red Black Red Black Red 2 Black Red Black Red - SERVOPACK Connector (Plug) SERVOPACK Connector (Plug) (Viewed from soldered side) 8 9 10 1112 13 14 2 3 4 5 6 7 8 1234567 9 10 11 12 13 14 Shell Note: Pin numbers are given on the connector as well. 36 3. 11 Wiring I/O Connectors Connection Diagram and Description for the General-purpose control cables (R7ACPZ [. . . ] Disconnect the cable of the cooling fan from the fan connector on the SERVOPACK. Pick the cable up, and then pull it out. 57 6. 3 Replacement of Cooling Fan 4. Remove the two mounting screws of the cooling fan. Cooling fan Mounting screws 5. Thread the cooling-fan cable through the opening ( C ) as shown in the diagram A. CAUTION: Make sure that the arrow on the heatsink and the arrow on the fan face the same direction as shown in the diagram B. Diagram A C Diagram B Make sure the direction of the arrows on the fan is the same as this diagram. 6. [. . . ]