User manual CHAMBERLAIN CG40D 1-2HP
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Manual abstract: user guide CHAMBERLAIN CG40D 1-2HP
Detailed instructions for use are in the User's Guide.
[. . . ] 845 Larch Avenue Elmhurst, Illinois 60126-1196 www. chamberlain. com
GARAGE DOOR OPENER Model CG40D 1/2 HP
For Residential Use Only
Owner's Manual
Please read this manual and the enclosed safety materials carefully!The door WILL NOT CLOSE unless The Protector System® is connected and properly aligned. The model number label is located on the front panel of your opener.
TABLE OF CONTENTS
Introduction 2-7 Adjustment 27-29
Safety symbol and signal word review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preparing your garage door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Carton inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Adjust the travel limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Adjust the force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Test the safety reversal system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Test The Protector System® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operation
30-34
Assembly
8-11
Assemble the rail and install the trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fasten the rail to the motor unit and install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Install the chain/cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Tighten the chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Using your garage door opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Using the wall-mounted Door Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 To open the door manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Care of your garage door opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Having a problem?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Installation
11-26
Programming
35-36
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Determine the header bracket location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Attach the rail to the header bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Position the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Install the light and lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Attach the emergency release rope and handle. . . . . . . . . . . . . . . 18 Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Install The Protector System® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22 Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24 Connect the door arm to the trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
To add or reprogram a hand-held remote control. . . . . . . . . . . . . 35 To erase all codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3-Button Remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 To add, reprogram or change a Keyless Entry PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Repair Parts
37-38
Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installation parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Motor unit assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Accessories Repair Parts and Service Warranty
39 40 40
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. [. . . ] Contact your door manufacturer for reinforcement kit.
Header Bracket
Door Bracket Location HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC. ). (NOT PROVIDED)
Vertical Centerline of Garage Door
Figure 1
(Not Provided) Vertical Reinforcement Vertical Centerline of Garage Door Bolt 5/16"-18x2" UP UP Door Bracket Self-Threading Screw 1/4"-14x5/8" Door Bracket Lock Washer 5/16" Nut 5/16"-18 Vertical Reinforcement Vertical Centerline of Garage Door
Figure 2B
Figure 2A
(Not Provided) Bolt 5/16"x2" Inside Edge of Door or Reinforcement Board
UP Vertical Centerline of Garage Door UP Vertical Centerline of Garage Door
Self-Threading Screw 1/4"-14x5/8"
Figure 4
Figure 3
23
ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. · Center the door bracket on the top of the door, in line with the header bracket as shown. · Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided. · Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs. NOTE: The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing. )
HARDWARE SHOWN ACTUAL SIZE
Self-Threading Screw 1/4"-14x5/8"
Self-Threading Screw 1/4"-14x5/8" Header Wall 2x4 Support Finished Ceiling Door Bracket Top of Door (Inside Garage) Top Edge of Door Header Bracket Optional Placement Door Bracket METAL DOOR Optional Placement of Door Bracket HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC. ). (NOT PROVIDED)
Nut 5/16"-18
Lock Washer 5/16" Top of Door (Inside Garage) Top Edge of Door Optional Placement Carriage Bolt 5/16"x2" (Not Provided)
Vertical Centerline of Garage Door
Door Bracket
For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided) to fasten door bracket.
WOOD DOOR
24
INSTALLATION STEP 12
Connect Door Arm to Trolley
Follow instructions which apply to your door type as illustrated below and on the following page. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the pulley) about 8" (20 cm) as shown in Figures 1, 2 and 3. Figure 1: · Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. · Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin. Figure 3, Hole alignment alternative: · If holes in curved arm are above holes in straight arm, disconnect straight arm. · Find two pairs of holes that line up and join with bolts, lock washers and nuts. Pull the emergency release handle toward the opener at a 45° angle so that the trolley release arm is horizontal. Trolley will re-engage automatically when opener is operated.
Pulley
8" (20 cm) min.
Trolley Stop Bolt
Ring Fastener
Inner Trolley
Outer Trolley Clevis Pin 5/16"x1"
Door Bracket
Emergency Release Handle Straight Door Arm
Clevis Pin 5/16"x1-1/4"
Curved Door Arm
Figure 1
Pulley
8" (20 cm) min.
Trolley Stop Bolt
Nuts 5/16"-18
Lock Washers 5/16"
Bolts 5/16"-18x7/8" Door Bracket
Figure 2
Pulley
8" (20 cm) min.
HARDWARE SHOWN ACTUAL SIZE
Trolley Stop Bolt Lock Washers Nuts 5/16" 5/16"-18
Nut 5/16"-18
Lock Washer 5/16"
Ring Fastener
Clevis Pin 5/16"x1" (Trolley)
Clevis Pin 5/16"x1-1/4" (Door Bracket)
Hex Bolt 5/16"-18x7/8"
Bolts 5/16"-18x7/8" Cut this end
Figure 3
25
ALL ONE-PIECE DOORS 1. Assemble the door arm, Figure 4: · Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). · With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin. Adjustment procedures, Figure 5: · On one-piece doors, before connecting the door arm to the trolley, the travel limits must be adjusted. Limit adjustment screws are located on the left side panel as shown on page 27. · Open door adjustment: decrease UP travel limit - Turn the UP limit adjustment screw counter-clockwise 4 turns. - Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. [. . . ] To order call: 1-800-528-9131.
LOCK LIGHT
CLLAD
CLDM1
Remote Light Control: Enables homeowner to turn on a lamp, television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security® remote.
39
CHAMBERLAIN® SERVICE IS ON CALL
OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE. SIMPLY DIAL OUR TOLL FREE NUMBER:
HOW TO ORDER REPAIR PARTS
Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: · PART NUMBER · PART NAME · MODEL NUMBER ADDRESS ORDERS TO: THE CHAMBERLAIN GROUP, INC. Country Club Road Tucson, Arizona 85706
1-800-528-9131
www. chamberlain-diy. com
For professional installation, parts and service, contact your local CHAMBERLAIN dealer. [. . . ]
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