User manual CHAMBERLAIN HJ
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Manual abstract: user guide CHAMBERLAIN HJ
Detailed instructions for use are in the User's Guide.
[. . . ] "A"
2
INSTALL OPERATOR
CAUTION
TO AVOID DAMAGE TO DOOR AND OPERATOR, MAKE ALL DOOR LOCKS INOPERATIVE. IF THE DOOR LOCK NEEDS TO REMAIN FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. DO NOT CONNECT ELECTRIC POWER UNTIL INSTRUCTED TO DO SO.
WARNING
KEEP DOOR BALANCED. DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY. [. . . ] If door does not move in the correct direction, check for improper wiring at control station or between operator and control station. If the operator is single phase and control station wiring is correct, exchange the red and orange wires of the MOTOR CABLE at the motor end. If operator is three phase and control station wiring is correct, exchange any two of the three incoming power leads. If electrical problems persist, call our Toll Free number (1-800-528-6563) for assistance.
WARNING
INSTALL THE CONTROL STATION WHERE THE DOOR IS VISIBLE, BUT AWAY FROM THE DOOR AND ITS HARDWARE. IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR.
Control Station
OPEN
Push Buttons
WARNING
CLOSE
TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD UNLESS DOORWAY IS CLEAR
STOP
WARNING Notice
5
ADJUST LIMITS
WARNING
TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION, DISCONNECT ELECTRIC POWER BEFORE MANUALLY MOVING LIMIT NUTS.
MAKE SURE THE LIMIT NUTS ARE POSITIONED BETWEEN THE LIMIT SWITCH ACTUATORS BEFORE PROCEEDING WITH ADJUSTMENTS. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. Be sure close limit actuator is engaged as door fully seats at the floor. If other problems persist, call our toll-free number for assistance - 1-800-528-6563.
Press Travel Nut Retainer Down Toward Frame TO DISENGAGE.
Open Limit Nut
Close Limit Nut
Travel Nut Retainer
OPEN
CLOSE
SLS
OLS
Actuator
CLS
Open Limit Switch
Close Limit Switch
6
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
MEMO:
7
ADJUST CLUTCH
Adjust clutch so that it is tight enough to open and close the door but will slip when the door meets an obstruction. CAUTION: The adjustable friction clutch is NOT an automatic reversing device. An electric or pneumatic reversing edge can be added to bottom edge of door if desired.
Adjusting Nut Spring Clutch Plate Clutch Pad
Jam Nut
Washer
Clutch Pulley
CONNECT REVERSING EDGE DEVICE (OPTIONAL)
WARNING
IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR.
The operator has been pre-wired to accept connection of a reversing edge device (Figure 5, page 4). Connect the normally open contacts to terminals T4 and T8 on the low voltage terminal block. A cut-off switch will de-activate the safety device during the last few inches of the door's downward travel.
MAINTENANCE SCHEDULE: Check at the intervals listed in the following chart.
ITEM Drive Chain PROCEDURE Check for excessive slack. Lubricate. * Check set screw tightness Check & adjust as required Check condition & tension Check & tighten as required Check & operate Check for wear & lubricate q EVERY 3 MONTHS q q q q q q EVERY 6 MONTHS EVERY 12 MONTHS
Sprockets Clutch Belt Fasteners Manual Disconnect Bearings & Shafts
F Use SAE 30 Oil (Never use grease or silicone spray). s Inspect and service whenever a malfunction is observed or suspected. s CAUTION: BEFORE SERVICING, ALWAYS DISCONNECT OPERATOR FROM POWER SUPPLY.
HOW TO ORDER REPAIR PARTS
OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION ARE AVAILABLE 6 DAYS A WEEK CALL OUR TOLL FREE NUMBER 1-800-528-6563 HOURS 7:00 TO 3:30 p. m. (2) Brake Drum (1) Brake Pivot Stud (3) Brake Spacer (4) Conduit Assy. HJ-Series (1) Cover (1) Dome Plug (1)
9
SOLID STATE SINGLE PHASE WIRING DIAGRAM
Yellow White White OPEN NC LIMIT SWITCH NO C White Blue White Yellow Red
NC SENSING LIMIT NO SWITCH C CLOSE LIMIT NO SWITCH C OVERLOAD PROTECTOR Black
NC Blue Red White White
Black
Blue Yellow Orange Orange White* Red Black
Black
MOTOR
*THIS WIRE NOT USED
E10 E12 Q10 E14 E17 E20 E8
POWER INDUCTOR
Q11
WITH POWER INDUCTOR
Q7
Q8
Q9
Black
E18
E11
E13
E15
E9
E16
E19
Red Red Orange White Black White Neutral 115 V 208-230V, 1Ø Hot 115V 208-230V, 1Ø Black Black Red Orange TO MECHANICAL BRAKE
Red Yellow White Blue Red
E1
White
P1-
P2-
P3-
P4-
E2
L2 H
L1 N
GND
L3
U1
E4
Black
E21
P75
Black 115V Orange 208-230V
White
Orange 115V Black 208-230V
XMFR SECONDARY
Blue
1
ON
OFF
E7
Yellow Red White
E3
1234
Black
Blue Yellow
E6
LINE
4
TB1-
1
2
3
4
5
6
7
8
9
10
TRANSFORMER
Gry. /Wht.
Yellow
P6-
Brown
1
Remove Jumper to Install Interlock 3 Open / Close
Blue
Open Close Stop
Yellow
LOAD
1
2
Blue Yellow
RADIO CONTROL
Sensing Device
Internal Interlock (when used)
10
STANDARD POWER AND CONTROL CONNECTION DIAGRAM (Solid State Board CDO - 115V, 208-230V, 1Ø)
L1 N L2 H L3
Neutral 115V, 208-230V, 1Ø
Hot 115V, 208-230V, 1Ø
TB1-
1
Remove Jumper to Install Interlock
2
3
4
5
6
7
8
9
10
Open
Close Open / Close Stop
GND
1
2
3
Sensing Device
RADIO CONTROL (24V dc only)
The Chamberlain Group, Inc. [. . . ] 1B3727 41K4304 1B3796 1B4681 1C4691 1B4683 11A012 12B552 31A388 155B16 133A182 171A411 216A184 216A191 158A49 184A109 180B133
QTY. Wire Harness Limit Switch Flanged Sleeve Bearing Limit Bracket Dome Plug Heat Sink Limit Nut 1/2" Screw 4/40 x 1-1/2" Pan Head Thrust Washer Washer, Spring Curved Retaining Ring 3/8" Spacer - Stand Off - Round Limit Switch
REPAIR PARTS SOLID STATE ELECTRICAL BOX
1/3 HP, 115V, 1 PHASE 123D121
ITEM M 18 19 20 21
PART NO. 1D4650 180C104-3 204B134 180B159-0 180B159-1 180B159-2 180B159-3 180B159-4 180B159-5 180B159-9 1B4682 1B4824
DESCRIPTION Motor PCB Assy. Overload 2. 8 - 4. 4A* Transformer 115V/230V Overload 3. 5A Overload 5A Overload 7A Overload 8A Overload 10A Overload 15A Overload 12A Radio Control Harness Inductor Power Assy. [. . . ]
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