User manual CISSELL BOOSTERMAN386

[. . . ] At least once a year the Hydraulic Oil in the Booster has to be replaced, because the Oil reduces its viscosity and could be penetrated with dust or dirt. If the Booster Nut is slightly driven in, it might be sufficient to adjust Booster Valve 10306 somewhat higher (see Fig. Booster gives no pressure Check whether Operating Valve in resting position allows air to pass to booster, so that this valve is already worked out before operated. Press loses pressure during cycle a ) Check if air supply line is leaky. [. . . ] For this purpose you have to use the spare parts catalogue, which is delivered with every machine. The used auxiliary tools can be ordered as per the following list: Auxiliary tools: A. Protection plate (2x) 19 946 19 949 19 943 19 945 19 941 19 944 19 947 19 950 19 948 19 942 117 847 Booster Revision Tools (complete set as described above) For prices of these auxiliary tools, please see price list. Information subject to change without notice. Page 5 PRELIMINARY ASSEMBLING OF CYLINDER HEAD (Figure 1) Pinch tool "L" in a bench screw and fix to it CYLINDER HEAD 297 by means of PIVOT CLAMP 128 and the fastening bolts. Fix O-RING 30036 after greasing by means of special tool "A" round the CHECK VALVE CAP 20033. Check whether there is a sharp edging at point "B" in the CYLINDER HEAD 297; if there is, remove it. Fix successively CHECK VALVE STEM 30595, CHECK VALVE CAP SPRING 50018, and the already preliminary assembled CHECK VALVE. Instead of a plastic CHECK VALVE STEM a metal one is used in older executions, on which an extra O-RING 30036 has been mounted. Both old parts CHECK VALVE STEM and O-RING can be replaced by the new CHECK VALVE STEM 30595. Information subject to change without notice. Page 6 Figure 1 Information subject to change without notice. Page 7 PRELIMINARY ASSEMBLING OF PISTON ROD HYDRAULIC PART (Figure 2) Mount NEEDLE BEARING 80011 into ROD HEAD 114 and screw this on to PISTON ROD 10087. Assemble successively on the PISTON ROD; CHECK SPRING _____________________ 50 016 CHECKING RING ____________________ 10 088 HYDRAULIC PISTON ________________ 20 697 BACK-UP RING ______________________ 30 025 O-RING ______________________________ 30 029 PISTON PACKING RING _____________ 10 094 (check if it is damaged) SPRING _____________________________ 50 019 PISTON ROD NUT ___________________ 10 095 After tightening the PISTON ROD NUT 10095 the hole at the bottom of PISTON ROD 10087 may be deformed somewhat. Please note, that this will not cause any difficulties when assembling CHECKING DISC ASSY 110029 (see Figure 3). This only appears on replacing the PISTON ROD 10087 and not on disassembling and assembling in the normal way. Information subject to change without notice. Page 8 Figure 2 Information subject to change without notice. Page 9 ASSEMBLING OF IN AND OUTSIDE CYLINDERS HYDRAULIC PART (Figure 3) Mount O-RING 30035 in the CYLINDER HEAD. Provide point / / of BOOSTER CYLINDER TUBE 113996 with liquid packing and screw it f. e. These SPACER RINGS are necessary to fix the BOOSTER CYLINDER TUBE in the right position. Mount O-RING 30032 after greasing round the HYDRAULIC CYLINDER (INNER) 10096. Put the CHECKING DISC ASSY 110029 into the recess of 10096 and press the whole thing with the aid of tool "D" into the CYLINDER HEAD. Information subject to change without notice. Page 10 Figure 3 Information subject to change without notice. Page 11 ASSEMBLING OF IN PISTON ROD HYDRAULIC PART (Figure 4) Screw ROD HEAD 114 from the PISTON ROD 10087. Fix HYDRAULIC PISTON SPRING 50015 round the already preliminary assembled piston rod and push round it auxiliary tool "D", so that 50015 cannot jump away. Press the piston part into HYDRAULIC CYLINDER (INNER) 10096 and remove auxiliary tool "D". Fit O-RING 30034 round PISTON ROD GUIDE 894, after the first has been greased. Mount successively into the cylinder: PISTON ROD GUIDE ____________________ 894 SPLASH RING _______________________ 94 154 CYLINDER HEAD RING _________________ 126 ROD HEAD _____________________________ 114 (incl. [. . . ] Mount the preliminary assembled plunger and air cylinder part in the CYLINDER HEAD, after having put some oil on the plunger / /. Fit successively in the BOOSTER AIR CYLINDER 205: AIR BOOSTER SPRING ______________ 50 092 SPRING SEAT __________________________ 376 CYLINDER DISC _____________________ 12 208 and guard the latter by REATINING SPRING _________________ 50 040 Mount after having applied liquid packing next parts: SPACER _____________________________ 12 207 BOOSTER NUT _________________________ 893 Information subject to change without notice. Page 20 Figure 8 Information subject to change without notice. Page 21 FINISH (Figure 9) Mount STRAIGHT ADAPTER 45128 into BOOSTER NUT 893 and fix ELBOW ADAPTER 45125 in CYLINDER TUBE 113 996. Tighten the filling orifice with COPPER WASHER 40649 and BLANKING PLUG 40 648. Information subject to change without notice. Page 22 Figure 8 Information subject to change without notice. Page 23 NOTE: THE INSTRUCTIONS IN THIS MANUAL ARE THE SAME FOR ALL BOOSTERS. TO ORDER REPLACEMENT PARTS, REFER TO THE CORRECT BOOSTER ASSEMBLY DRAWING THAT MATCHES YOUR PARTICULAR MACHINE Information subject to change without notice. Page 24 NOTE: THE INSTRUCTIONS IN THIS MANUAL ARE THE SAME FOR ALL BOOSTERS. [. . . ]