User manual HAWKE AI355 PROCEDURE REV 3

[. . . ] AI355 rev 3 ATEX 75 INLINE CONNECTOR TERMINATION PROCEDURE 6) Unscrew the two button head screws 4) Strip back the insulation from the 1) Ensure that the CP shell key and CR from the CP / CR shell about 7mm. shell keyway are as close to 12 o'clock as possible during termination to ensure 185 ­ 240mm² = 39mm BUTTON HEAD SCREW 95 ­ 150mm² = 31mm alignment during hook up. 50 ­ 70mm² = 29mm 2) Terminate the cable into the ICG 653/Universal cable gland. [. . . ] Ensure that the conductor is fully inserted into the crimp before crimping. INTERNAL EARTH 12) Slide the rear shell and rear engaging nut over the conductors and fully tighten onto the gland entry (Use the spanner flats on rear shell). Ensure that a sealing washer is present. SCREW REAR SHELL FLATS REAR PLASTIC HOUSING FRONT PLASTIC HOUSING AI355 rev 3 ATEX 75 INLINE CONNECTOR TERMINATION PROCEDURE 18) Screw the rear engaging nut tight onto 16) Slide the CP/CR shell sub assembly 13) If an internal earth has been used, spin the CP/CR shell. Screw the the rear shell and cable gland around front of the nut to the rear of the thread rear engaging nut onto the CP/CR shell. until the hole at the front of the rear undercut must be less than shown. Align the mark on the shell lines up with the internal earth face of the insert to the required keying lug. tighten the grub screw onto the stud. INSERT MARK GRUB SCREW KEYING POSITIONS 14) Tighten cable gland middle and back nut in accordance with instructions. 15) Push the crimp lugs back into the rear of the insert ensuring the cores are in the correct positions and tighten screws with spring washer back into the front of the pin or socket. See sectional view. SCREW SPRING WASHER 17) Screw the M6 x 25 button head screw's with fibre washers back into the CP/CR shell about 10mm. Apply a drop of Loctite 243 (supplied) to both screws and then fully tighten. 19) Terminate the external earth to the ring terminal on the rear engaging nut. 20) For flange mounted connectors, the flange is supplied in the parking position tightened to the flats of the CP / CR shell (1). [. . . ] DO NOT OPEN EVEN WHEN ISOLATED WHEN FLAMMABLE ATMOSPHERE PRESENT. *FILL IN AS APPROPRIATE FROM TABLE BELOW UPPER AMBIENT = 40°C TEMP CLASS T6 75 45W T5 50W UPPER AMBIENT = 50°C TEMP CLASS T6 27W T5 50W UPPER AMBIENT = 65°C TEMP CLASS T6 14W T5 27W CONNECTOR SIZE **T5 = 95 AND T6 = 80 No maintenance or servicing is required on this product. Do not exceed maximum dissipated wattage stated in above table. Oxford St West Ashton Under Lyne Lancashire OL7 0NA Tel: +44 (0) 161 3083611 [. . . ]