User manual KAWASAKI FA210

[. . . ] No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such changes to products manufactured previously. See your Motorcycle dealer for the latest information on product improvements incorporated after this publication. All information contained in this publication is based on the latest product information available at the time of publication. [. . . ] Remove the front exhaust cover · · Loosen the front exhaust pipe clamp bolt [A]. the front exhaust pipe holder · Remove the front exhaust pipe [C]. · Take off ENGINE TOP END 5-51 Mufflers Rear Exhaust Pipe Removal (U. S. A. and Canadian Models) · Loosen the clamp screws [A] on the rear exhaust pipe cover [B]. · Remove the rear exhaust pipe cover. upper · Remove thebolt [B]. muffler bracket nut [A] and lower muf fler bracket the rear exhaust pipe holder nuts [A]. · Loosen upper end of the rear exhaust pipe outward and · Pull the twist clockwise a little, and then take off the rear exhaust pipe [C]. Muffler Removal (U. S. A. and Canadian Models) · Remove: Pipe Covers (see This chapter) Rear Exhaust · · Rear Exhaust Pipe (see This chapter) Loosen the front exhaust pipe clamp bolts [A]. Remove the muffler Assembly [B]. Muffler, Exhaust Pipe Installation (U. S. A. · Replace theexhaust pipe joint gaskets withdirection as Insert the [A] · shown. Front [B] Rear [C] Chamfer Side [D] 5-52 ENGINE TOP END Mufflers clamp screws · Tighten the front exhaust pipe cover horizontal as [A] with its head inclined at 50° or less to shown. Secondary, · Finally, tighten the rest of the mounting bolts and clamp · bolts securely. up the engine, wait until · Thoroughly warmretighten all the clamp bolts. It may damage painted surfaces. · Perform the following if the clutch slave cylinder is to be removed but not disassembled. CAUTION If the clutch slave cylinder is removed and left alone, the piston will be pushed out by spring force and the clutch fluid will drain out. Remove the clutch slave cylinder with the pipe installed. Apply the clutch lever [A] slowly and hold it with a band [B]. Holding the clutch lever keeps the piston from coming out. NOTE Clutch Slave Cylinder Installation · Apply molybdenum disulfide grease to the flat end [A] of the push rod [B]. the push · Install Point [C] rod so that the flat end faces in. Cup · Replace the spacer [D] of the clutch slave cylinder with a new one. · Install the spacer so that the stepped side [E] faces out ward. locking · Apply a non-permanent bolts [F]. agent to the threads of the clutch slave cylinder the slave cylinder · Finger tightenbandclutchthe clutch leverbolts. release the Remove the from and · clutch lever. 6-10 CLUTCH Clutch Slave Cylinder · Tighten the bolts [A]. Put the clamp [B] together the clutch slave cylinder bolt Torque - Clutch Slave Cylinder Bolts: 6. 9 N·m (0. 70 kgf·m, 61 in·lb) · · and bend along the slave cylinder with the end of the clamp straight to the engine side as shown in the figure. This clamp is to prevent the edge of the slave cylinder from damaging the wire, not to clamp the wire. Replace the washers on each side of the clutch hose fit ting with new ones. Tighten the banjo bolt [C] to the specified torque. Torque - Clutch Pipe Banjo Bolt: 25 N·m (2. 5 kgf·m, 18 ft·lb) the fluid in the master · Checkthe air in levelclutch line. cylinder reservoir, and bleed the · Check the clutch operation. Clutch Slave Cylinder Disassembly/Assembly in the Periodic Maintenance Chapter. Refer to Clutch Slave Cylinder Piston Seal Replacement CLUTCH 6-11 Clutch Clutch Cover Removal · Raise the rear wheel off the ground. engine oil (see · Drain thethe engine with aPeriodic Maintenance chapter). [. . . ] Elbow Joint APPENDIX 17-7 Cable, Wire, and Hose Routing F: Front 20. Note each position and direction of the clamp bolts. 17-8 APPENDIX Cable, Wire, and Hose Routing APPENDIX 17-9 Cable, Wire, and Hose Routing F: Front : Air Flow 1. ISC Valve #1 G/BL, W/R Leads 17-10 APPENDIX Cable, Wire, and Hose Routing APPENDIX 17-11 Cable, Wire, and Hose Routing F: Front R: Rear View 1. Throttle Cables 17-12 APPENDIX Cable, Wire, and Hose Routing APPENDIX 17-13 Cable, Wire, and Hose Routing F: Front 1. [. . . ]