User manual KYMCO AGILITY 50 SERVICE MANUAL
DON'T FORGET : ALWAYS READ THE USER GUIDE BEFORE BUYING !!!
If this document matches the user guide, instructions manual or user manual, feature sets, schematics you are looking for, download it now. Diplodocs provides you a fast and easy access to the user manual KYMCO AGILITY 50. We hope that this KYMCO AGILITY 50 user guide will be useful to you.
Manual abstract: user guide KYMCO AGILITY 50SERVICE MANUAL
Detailed instructions for use are in the User's Guide.
[. . . ] Agility 50 - 125
Agility 50 - 125
CICLOMOTORI 4T SCOOTER TARGATI 2 ANNI DI GARANZIA 1 ANNO DI ASSISTENZA CREDITO PERSONALIZZATO KYMCO RACCOMANDA
Servizi Finanziari
50 4T R10
MOTORE RAFFREDDAMENTO CILINDRATA POTENZA COPPIA EMISSIONI AVVIAMENTO FRIZIONE TRASMISSIONE SOSPENSIONI FRENI PNEUMATICI DIMENSIONE MASSA COLORI argento ANT. 90/90-10 1. 830 x 690 x 1. 070mm 84kg nero 49cc
50 4T R12
MONOCILINDRICO ORIZZONTALE 4 TEMPI ARIA FORZATA
125
125cc
2, 4kW (3, 3CV) a 8. 500 giri/min 2, 4kW (3, 3CV) a 7. 500 giri/min 6, 9kW (9, 4CV) a 7. 500 giri/min 3, 2 Nm a 7. 000 giri EURO 2 ELETTRICO E KICK STARTER CENTRIFUGA AUTOMATICA A SECCO CINGHIA TRAPEZOIDALE - INGRANAGGI ANT. 130/70-12 1. 830 x 690 x 1. 130mm 92kg argento nero rosso 1. 835 x 690 x 1. 125mm 105kg giallo 9, 6 Nm a 6. 500 giri EURO 3
KYMCO SI RISERVA DI APPORTARE VARIAZIONI TECNICHE, ESTETICHE O DI ALTRA NATURA SENZA L'OBBLIGO DI ALCUN PREAVVISO.
2616-040407
AGILITY 50
PREFACE
TABLE OF CONTENTS
This Service Manual describes the technical features and servicing procedures for the KYMCO AGILITY 50 Section 1 contains the precautions for all operations stated in this manual. Section 2 is the removal/installation procedures for the frame covers which are subject to higher removal/installation frequency during maintenance and servicing operations.
CHASSIS
GENERAL INFORMATION FRAME COVERS/EXHAUST MUFFLER INSPECTION/ADJUSTMENT LUBRICATION SYSTEM FUEL SYSTEM ENGINE REMOVAL/INSTALLATION CYLINDER HEAD/VALVES CYLINDER/PISTON DRIVE AND DRIVEN PULLEYS/KICK STARTER FINAL REDUCTION CRANKCASE/CRANKSHAFT FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION REAR WHEEL /REAR BRAKE /REAR SUSPENSION BATTERY/CHARGING SYSTEM/A. C. [. . . ] Remove the drive pulley face.
Drive Face Nut (10mm) Movable Drive Face Assembly
DISASSEMBLY Remove the movable drive face assembly and drive pulley collar from the crankshaft.
Drive Pulley Collar
9-6
9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER
Remove the ramp plate.
AGILITY 50
Ramp Plate
Weight Roller
Remove the weight rollers.
INSPECTION Check each weight roller for wear or damage. Service Limit: 12. 4mm replace if below
Check the drive pulley collar for wear or damage. DRIVE AND DRIVEN PULLEYS/ KICK STARTER
INSTALLATION Install the drive pulley collar and movable drive face onto the crankshaft.
AGILITY 50
Movable Drive Face
Drive Pulley Collar
Set the drive belt on the drive pulley collar. ( 9-6) Torque: 5. 5~6. 5kgf-m Do not get oil or grease on the drive belt or pulley faces.
STARTER PINION
REMOVAL Remove the left crankcase cover. INSPECTION Inspect the starter pinion shaft forcing part for wear or damage. INSTALLATION Apply a small amount of grease to the starter pinion shaft and install it in the reverse order of removal.
Starter Pinion Starter Pinion Shaft
9-8
9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER
Clutch Outer
AGILITY 50
Nut
CLUTCH/DRIVEN PULLEY
REMOVAL Remove the drive pulley. ( 9-6) Hold the clutch outer with the universal holder and remove the clutch outer nut. Remove the clutch outer.
Special
Universal Holder
Universal Holder
Remove the clutch/driven pulley assembly Remove the drive belt from the clutch/driven pulley assembly.
Clutch/Driven Pulley
DISASSEMBLY Hold the clutch/driven pulley assembly with the clutch spring compressor. Set the clutch spring compressor in a vise and remove the 39mm clutch drive plate nut. Loosen the clutch spring compressor and disassemble the driven pulley assembly.
Special
Lock Nut Wrench, 39mm
Clutch Spring Compressor
Clutch Spring Compressor
Remove the seal collar.
9-9
Seal Collar
9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER
Pull out the guide roller pins and guide rollers. Remove the O-rings and oil seal from the movable driven face.
Movable Driven Face
AGILITY 50
Oil Seal
O-rings
Guide Roller Pin
INSPECTION Inspect the clutch outer for wear or damage. Service Limit: 107. 5mm replace if over
Check the clutch shoes for wear or damage. Service Limit: 2. 0mm replace if below
Measure the driven face spring free length. DRIVE AND DRIVEN PULLEYS/ KICK STARTER
Check the driven face for wear or damage. Service Limit: 33. 94mm replace if below Check the movable driven face for wear or damage. Service Limit: 34. 06mm replace if over
AGILITY 50
DRIVEN PULLEY FACE BEARING REPLACEMENT Drive the inner needle bearing out of the driven pulley face. Discard the removed bearing and replace with a new one.
Inner Bearing
Remove the snap ring and drive the outer bearing out of the driven face.
Snap Ring
Apply grease to the outer bearing. Drive a new outer bearing into the driven face with the sealed end facing up. Specified grease: Heat resistance 230 C
Outer Bearing Bearing Remover
9-11
9. [. . . ] Install a new horn in the reverse order of removal.
Screws
17-4
17. LIGHTS/INSTRUMENTS/SWITCHES
HEADLIGHT
REMOVAL Remove the screw on the front of the front cover. Align the tab on the headlight with the groove on the handlebar cover. ( 3-9)
Screw
FILLY LX 50
Front Cover
Screws
BULB REPLACEMENT Remove the headlight bulb Coupler. [. . . ]
DISCLAIMER TO DOWNLOAD THE USER GUIDE KYMCO AGILITY 50
Click on "Download the user Manual" at the end of this Contract if you accept its terms, the downloading of the manual KYMCO AGILITY 50 will begin.