User manual SAUNIER DUVAL XEON 120FF

[. . . ] 2000225135A. 03. 03 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 120ff Fanned Flue Boiler GC No. 41-920-36 Hepworth Heating Ltd. , Nottingham Road, Belper, Derbyshire. DE56 1JT 11865 Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. [. . . ] A 1 or 2 metre flue system and terminal MUST be used, for this appliance. Note: If required, an optional Wall Liner Kit, part No. 452481, is available, complete with fixing instructions. 4275 For a wall thickness of over 300mm the external flue hole will need to be made good from the outside. This applies also if you use the flue kit without the optional kit, irrespective of wall thickness. 4. 2 Flue Preparation All flue assemblies are designed for internal installation (optional wall liner is required), given that there is sufficient clearances opposite to the flue for the installation of the flue. If there is insufficient clearance the flue can be installed from outside. For a wall thickness up to 300mm, provided that there is sufficient space and the optional wall liner kit is used the flue can be fully installed from the inside. 'R' Standard Flue terminal illustrated. REAR FLUE LENGTHS Distance R = Wall thickness STD. 1M 2M 75mm to 438mm 75mm to 928mm 75mm to 1928mm Diagram 4. 1 6854 Standard Flue terminal illustrated. SIDE FLUE LENGTHS Distance S = External wall face to boiler case STD. 1M 2M 81mm to 346mm 81mm to 830mm 81mm to 1830mm Diagram 4. 2 2000225135A 16 4 Flue and Appliance Preparation Take the template from the boiler pack and position it on the wall, making sure that the minimum clearances are maintained, see diagram 1. 2. For a side flue, extend the centre line horizontally left or right to the corner of the adjacent surface where the flue is required to exit. Mark the position of the centre of the flue and boiler, then remove template as diagram 4. 3. 4277 4. 3. Rear and Side Flue Application 120 mm MINIMUM HOLE 4. 4 Flue Hole Cutting Having marked out the flue centre cut a hole for the flue using, preferably, a 120mm minimum core drill. 127mm 4. 5 Wall Mounting Bracket Reposition the template, making sure of dimensional alignment with the flue hole. Mark the boiler fixing points and mounting bracket position, see diagram 4. 4. Note, the mounting bracket has additional holes to allow for further fixings should site conditions require it. Drill holes and plug, to suit No. 12x2in woodscrews, fit the screws allowing sufficient clearance, about 5mm, to accept the swing brackets, see diagram 4. 4. Secure the mounting bracket to the wall with No. 12x2in woodscrews and plugs, see diagram 4. 4. If the boiler is not to be fitted for some time, cover the hole in the wall. SIDE FLUE FLUE/BOILER CENTRE LINE Diagram 4. 3 TOP BOILER MOUNTING HOLES 172 194 65. 5 FLUE/BOILER CENTRE LINE TEMPLATE 749 5mm FLUE/BOILER CENTRE LINE 172. 5 172. 5 MOUNTING BRACKET FIXING POINTS 3/16in. BOILER MOUNTING BRACKET Diagram 4. 4 17 2000225135A 4278 4 Flue and Appliance Preparation For a rear flue, measure the distance from the outside wall face to the boiler mounting wall. For a side flue, measure the distance from the outside wall face to the boiler centre line. All 2 metre flue systems are installed in a similar manner to the standard flue. 6856 4. 6 Flue Length 4. 7 Rear Flue Mark the air duct/terminal assembly and the flue duct at the length shown in diagram 4. 5 and 4. 7 then cut to length, cutting square and removing any burrs. Note, do not cut the flue duct at the pre-drilled end. T MINUS 55mm 4. 8 Side Flue Mark the air duct/terminal assembly and the flue duct at the lengths shown in diagram 4. 6 and 4. 8 then cut to length, cutting square and removing any burrs. Note, do not cut the flue duct at the pre-drilled end. BOILER CENTRE LINE 4. 9 Flue Assembly Locate the flue duct (drilled end) onto the flue elbow and secure with the screws supplied in the loose items pack, see diagram 4. 9. Locate the flue duct/elbow into the air duct/terminal spigot and the air duct/terminal into the flue elbow making sure the correct alignment of top. Drill the air duct and secure/seal (external fixing, do not seal) as shown in diagram 4. 9. T 4. 10 Wall Liner If a wall liner is used, fit foam seal as diagram 4. 10. 6855 6857 Diagram 4. 6 FLUE DUCT LONG FLUE TERMINAL STANDARD FLUE TERMINAL Q PLUS 72mm Q PLUS 72mm Q Q Diagram 4. 5 Diagram 4. 7 2000225135A 18 4 Flue and Appliance Preparation 6858 FOAM SEAL LONG FLUE TERMINAL STANDARD FLUE TERMINAL 20mm WALL THICKNESSUP TO 300mm FOAM SEAL Q T MINUS 55mm BOILER CENTRE LINE Q MINUS 55mm T Q WALL THICKNESSOVER 300mm Diagram 4. 8 Diagram 4. 10 FLUE ELBOW SECURING SCREW (2) FLUE DUCT NOTE: THE FLUE TERMINAL RESTRICTOR MUST BE POSITIONED AS SHOWN AIR DUCT/ TERMINAL SEALING TAPE FLUE ELBOW DUCT 3mm DRILL STANDARD FLUE TERMINAL Diagram 4. 9 19 2000225135A 4284 6859 5 Boiler Installation 5. 1 Boiler Preparation IMPORTANT: With regards to the Manual Handling Operations, 1992 Regulations, the following lift operation exceeds the recommended weight for a one man lift. [. . . ] Release the control thermostat body be unscrewing the two screws and shakeproof washers in the front of the control box. Remove the split pin and withdraw the thermostat phial from its pocket. Release the capillary from the base and the plastic retaining clip then remove it from the split grommet. When refitting the thermostat make sure that the thermostat phial is covered with heat sink compound then fully inserted into the phial pocket and that the capillary is within the gland seal, see diagram 12. 2. [. . . ]