User manual SAUNIER DUVAL XEON 30FF

[. . . ] 221656D. 11. 01 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 7336 30ff Fanned Flue Boiler (S. I. T. ) This is a Cat I2H Appliance Reference in these instructions to British Standards and Statutory Regulations/Requirements apply only to the United Kingdom. For Ireland the rules in force must be used. The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. [. . . ] If there is insufficient clearance the flue can be installed from outside. For a wall thickness up to 300mm, provided that there is sufficient space and the optional wall liner kit is used the flue can be fully installed from the inside. For a wall thickness of over 300mm the external flue hole will need to be made good from the outside. This applies also if you use the flue kit without the optional kit, irrespective of wall thickness. 0098M 4. 3 Flue Preparation 115mm MINIMUM HOLE 14mm 75mm 4. 4 Rear and Side Flue Application Select the boiler location and flue application, with due regard to the terminal position. Take the template from the boiler pack and temporarily position it on the wall, making sure that the minimum clearances are maintained, see diagram 1. 2. For a side flue, extend the centre line horizontally left or right to the corner of the adjacent surface where the flue is required to exit to outside. Mark the position of the centre of the flue and boiler, as diagram 4. 4. SIDE FLUE 4. 5 Flue Hole Cutting Having marked out the flue centre cut a hole for the flue using, preferably, a 115mm minimum core drill. BOILER CENTRE LINE REAR FLUE FLUE CENTRE LINE Diagram 4. 4 3 /16 in dia. 12x2in TEMPLATE TOP BOILER MOUNTING HOLES BOILER CENTRELINE BOILER CENTRELINE FLUE CENTRELINE MOUNTING BRACKET FIXING POINTS 3 FLUE CENTRELINE BOILER MOUNTING BRACKET /16 in dia. 12x2in Diagram 4. 5 221656D 14 4096 4 Flue and Appliance Preparation Reposition the template, making sure of dimensional alignment with the flue hole. Mark the boiler fixing points and mounting bracket position, see diagram 4. 5. Drill holes and plug, to suit No. 12x2in wood screws, fit the screws allowing sufficient clearance, about 5mm, to accept the swing brackets, see diagram 4. 5. Secure the mounting bracket to the wall with No. 12x2in wood screws and plugs, see diagram 4. 5. 6831 4. 6 Wall Mounting Bracket T MINUS 188mm 4. 7 Flue Duct Mark the duct to the length required, this length allows for expansion, see diagram 4. 6 for rear flue and diagram 4. 7 for side flue, then cut square and remove any burrs. 4. 8 Air Duct/Terminal Mark the duct length, see diagram 4. 8 for rear flue and diagram 4. 9 for side flue, then cut square and remove any burrs. BOILER CENTRE LINE Diagram 4. 7 6833 6829 FLUE DUCT LONG FLUE TERMINAL STANDARD FLUE TERMINAL Q Q PLUS 5mm Q Diagram 4. 6 Diagram 4. 8 15 221656D 4 Flue and Appliance Preparation Locate the flue duct into the air duct/terminal, see diagram 4. 10. Take the flue manifold from the loose items pack together with the sealant. Fully locate the flue manifold in to the air duct/terminal and flue duct assembly as shown in diagram 4. 10, make sure the correct alignment of the "Top"s. Drill two 3mm diameter holes through the air duct/terminal to the flue manifold secure with the two self tapping screws supplied in the loose items pack. It should now not be possible to remove the manifold. 4. 10 Rear Fitting Fit the self adhesive foam seal provided in the flue pack around the air duct/terminal at the position shown in diagram 4. 13. 4. 11 Side Fitting Fit the self adhesive foam seal around the air duct/terminal such that, when installed, the seal will be within the wall, see diagram 4. 14. If dimension "A" is greater than 75mm from the wall, the self adhesive foam seal can be dispensed with, and the area around the flue made good in the normal way, see diagram 4. 14. Important: If the wall liner kit is used the self adhesive foam seal included in the wall liner kit must be used in place of the one supplied with the flue pack, see diagram 4. 11 for position of self adhesive seal. 6830 AIR DUCT/TERMINAL AND FLUE DUCT ASSEMBLY LONG FLUE TERMINAL STANDARD FLUE TERMINAL BOILER CENTRE LINE Diagram 4. 9 Diagram 4. 10 221656D 16 4616 4. 9 Air Duct/Terminal and Flue Duct Assembly 4 Flue and Appliance Preparation 4. 12 Flue Assembly - Installation If the boiler is not to be fitted for some time cover the hole in the wall. On limited access installations push the flue assembly into the hole such that it is within the wall and does not stick out into the room, see diagram 4. 12. Do not push the flue assembly too far into the hole as it has to be pulled back into the boiler and secured. 4. 13 Internal Access Flue If access to the outside wall is not practical, the flue system can be installed from inside. Use of the optional wall liner kit is required. GASKET (PRE-ATTACHED) FOAM SEAL WITH WALL LINER KIT ONLY FOAM SEAL 6832 Q 10mm WALL THICKNESSUP TO 300mm FOAM SEAL REAR FITTING ; ; ; "A" Diagram 4. 12 Q-25mm Q WALL THICKNESSOVER 300mm Diagram 4. 11 SIDE FITTING 17 ; ; ; Diagram 4. 13 FOAM SEAL Diagram 4. 14 221656D 6931 6930 4082 5 Boiler Installation CONTROLS COVER 4115a 5. 1 Boiler Preparation With the boiler still in the bottom tray, slide the controls cover upward and remove it as shown in diagram 5. 1. Remove the front cover by undoing the wing nut, nut and washer, lift the front cover off, see diagram 5. 1. [. . . ] Release the thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box. Remove the split pin and withdraw the thermostat phial from its pocket. Release the capillary from the base and plastic retaining clip then remove it from the split grommet. When fitting the thermostat, make sure that the thermostat phial is covered with heat sink compound and then fully inserted into the phial pocket and that the capillary is within the gland seal, see diagram 10. 2. [. . . ]