User manual SIEMENS SINAMICS S 1PH7 CONFIGURATION MANUAL AVRIL 2009

[. . . ] SINAMICS S 1PH7 Induction Motors for Machine Tools Configuration Manual 04/2009 SINAMICS s Preface 1 Motor description ______________ SINAMICS S 1PH7 induction motors (Machine tools) Configuration Manual 2 Configuration ______________ 3 ______________ 4 ______________ 5 Motor components (options) ______________ 6 Connection system ______________ 7 ______________ A Appendix ______________ Information for using the motors Technical data and characteristics Mechanical properties of the motors (APH7W), 04/2009 6SN1197-0AD72-0BP0 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. [. . . ] 400 V AC, Servo Control (ALM), 1PH7133-D PN [kW] 12 MN [Nm] 115 IN [A] 30 VN [V] 336 fN [Hz] 34. 8 n2 [rpm] 4695 nmax [rpm] 8000 Tth [min] 30 I [A] 13 Imax [A] 60 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 108 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 22 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7133-D-0L PN [kW] 12 MN [Nm] 115 IN [A] 30 VN [V] 336 fN [Hz] 34. 8 n2 [rpm] 4695 nmax [rpm] 10000 Tth [min] 30 I [A] 13 Imax [A] 60 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 109 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 23 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7133-F PN [kW] 15 MN [Nm] 95 IN [A] 34 VN [V] 346 fN [Hz] 51. 3 n2 [rpm] 6854 nmax [rpm] 8000 Tth [min] 30 I [A] 14 Imax [A] 68 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 110 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 24 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7133-F-0L PN [kW] 15 MN [Nm] 95 IN [A] 34 VN [V] 346 fN [Hz] 51. 3 n2 [rpm] 6000 nmax [rpm] 10000 Tth [min] 30 I [A] 14 Imax [A] 68 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 111 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 25 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7133-G PN [kW] 20 MN [Nm] 95 IN [A] 45 VN [V] 350 fN [Hz] 68. 0 n2 [rpm] 6500 nmax [rpm] 8000 Tth [min] 30 I [A] 18 Imax [A] 90 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 112 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 26 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7133-G-0L PN [kW] 20 MN [Nm] 95 IN [A] 45 VN [V] 350 fN [Hz] 68. 0 n2 [rpm] 6000 nmax [rpm] 10000 Tth [min] 30 I [A] 18 Imax [A] 90 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 113 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 27 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7135-F PN [kW] 18. 5 MN [Nm] 118 IN [A] 42 VN [V] 350 fN [Hz] 51. 1 n2 [rpm] 7537 nmax [rpm] 8000 Tth [min] 30 I [A] 17 Imax [A] 84 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 114 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 28 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7135-F-0L PN [kW] 18. 5 MN [Nm] 118 IN [A] 42 VN [V] 350 fN [Hz] 51. 1 n2 [rpm] 7537 nmax [rpm] 10000 Tth [min] 30 I [A] 17 Imax [A] 84 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 115 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 29 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7137-D PN [kW] 17 MN [Nm] 162 IN [A] 43 VN [V] 322 fN [Hz] 34. 6 n2 [rpm] 5403 nmax [rpm] 8000 Tth [min] 30 I [A] 19 Imax [A] 86 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 116 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 30 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7137-D-0L PN [kW] 17 MN [Nm] 162 IN [A] 43 VN [V] 322 fN [Hz] 34. 6 n2 [rpm] 5403 nmax [rpm] 10000 Tth [min] 30 I [A] 19 Imax [A] 86 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 117 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 31 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7137-F PN [kW] 22 MN [Nm] 140 IN [A] 57 VN [V] 308 fN [Hz] 51. 2 n2 [rpm] 7000 nmax [rpm] 8000 Tth [min] 30 I [A] 22. 8 Imax [A] 112 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 118 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 32 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7137-F-0L PN [kW] 22 MN [Nm] 140 IN [A] 57 VN [V] 308 fN [Hz] 51. 2 n2 [rpm] 6500 nmax [rpm] 10000 Tth [min] 30 I [A] 22. 8 Imax [A] 112 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 119 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 33 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7137-G PN [kW] 28 MN [Nm] 134 IN [A] 60 VN [V] 350 fN [Hz] 68. 0 n2 [rpm] 6000 nmax [rpm] 8000 Tth [min] 30 I [A] 21 Imax [A] 120 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 120 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 34 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7137-G-0L PN [kW] 28 MN [Nm] 134 IN [A] 60 VN [V] 350 fN [Hz] 68. 0 n2 [rpm] 5000 nmax [rpm] 10000 Tth [min] 30 I [A] 21 Imax [A] 120 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 121 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 35 nN [rpm] 400 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-B PN [kW] 9. 5 MN [Nm] 227 IN [A] 30 VN [V] 274 fN [Hz] 14. 3 n2 [rpm] 1943 nmax [rpm] 6500 Tth [min] 35 I [A] 11. 5 Imax [A] 51 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 122 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 36 nN [rpm] 500 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-B-0L PN [kW] 12 MN [Nm] 229 IN [A] 30 VN [V] 340 fN [Hz] 17. 6 n2 [rpm] 2487 nmax [rpm] 8000 Tth [min] 35 I [A] 11. 5 Imax [A] 54 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 123 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 37 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-D PN [kW] 22 MN [Nm] 210 IN [A] 55 VN [V] 315 fN [Hz] 34. 2 n2 [rpm] 5871 nmax [rpm] 6500 Tth [min] 35 I [A] 24. 0 Imax [A] 110 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 124 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 38 nN [rpm] 1000 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7163-D-0L PN [kW] 22 MN [Nm] 210 IN [A] 55 VN [V] 315 fN [Hz] 32. 2 n2 [rpm] 4000 nmax [rpm] 8000 Tth [min] 35 I [A] 24 Imax [A] 110 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 125 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 39 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-F PN [kW] 30. 0 MN [Nm] 191 IN [A] 72 VN [V] 319 fN [Hz] 50. 9 n2 [rpm] 5500 nmax [rpm] 6500 Tth [min] 35 I [A] 30 Imax [A] 144 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 126 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 40 nN [rpm] 1500 SINAMICS, 3-ph. 400 V AC, Servo Control, (ALM), 1PH7163-F-0L PN [kW] 30 MN [Nm] 191 IN [A] 72 VN [V] 319 fN [Hz] 50. 9 n2 [rpm] 5000 nmax [rpm] 8000 Tth [min] 35 I [A] 30 Imax [A] 144 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 127 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 41 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-G PN [kW] 36 MN [Nm] 172 IN [A] 85 VN [V] 333 fN [Hz] 67. 5 n2 [rpm] 3500 nmax [rpm] 6500 Tth [min] 35 I [A] 37 Imax [A] 170 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 128 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 42 nN [rpm] 2000 SINAMICS, 3-ph. 400 V AC, Servo Control (ALM), 1PH7163-G-0L PN [kW] 36 MN [Nm] 172 IN [A] 85 VN [V] 333 fN [Hz] 67. 5 n2 [rpm] 3500 nmax [rpm] 8000 Tth [min] 35 I [A] 37 Imax [A] 170 Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min. 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 129 Technical data and characteristics 4. 4 P/n and M/n characteristics Table 4- 43 nN [rpm] 500 SINAMICS, 3-ph. [. . . ] Essential influencing factors include: Motor speed and associated operating time Pulse frequency of the frequency converter Grounding relationships between the motor and the connected load Application for option L27 At speeds < 500 rpm, the load due to bearing currents increases significantly. Option L27 is always required if the motor is operated in the speed range between 0 . . . 500 rpm may be a maximum of 800 h (for an assumed bearing change interval (tLW) of the bearings of 20, 000 h. Table 7- 8 Measures that are required for operation in the speed range < 500 rpm Bearing change interval (tLW) for lifetime lubrication [h] 1) Options that are required 20000 L27 _ Remarks Due to the experience from the field (in practice) no dangers have been identified due to bearing currents Insulated NDE bearings Generally insulated NDE bearings Shaft height 100 - 160 180 225 1) Definition, refer to the table "Recommended bearing change intervals (standard bearing design)" 1PH7 induction motors (Machine tools) Configuration Manual, (APH7W), 04/2009, 6SN1197-0AD72-0BP0 233 Information for using the motors 7. 11 Insulated bearings (NDE) (option L27) Motor grounding In order to avoid rotor ground currents, the motor frame should be well grounded - e. g. The motor cable shield should be connected at both ends through the largest possible surface area. [. . . ]