User manual ZALMAN ZM650-XG 80PLUS GOLD
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Manual abstract: user guide ZALMAN ZM650-XG 80PLUS GOLD
Detailed instructions for use are in the User's Guide.
[. . . ] Zalman is not responsible for any damage arising while moving the computer. If the components on the VGA card interfere in any way with this product, you cannot install this product. 6. Zalman is not responsible for any problems arising from incorrect installation.
Fixing Bolt PCI Slot Cover AGP Slot (VGA Card) open
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Table of Contents
1. Features
1) This product was designed to optimize heat dissipation for excellent cooling performance. [. . . ] Features
1) This product was designed to optimize heat dissipation for excellent cooling performance. 2) Dual heatpipes increase heat transfer speed and enhance the cooling efficiency. 3) The fanless design ensures complete noiselessness and maintenance-free operation. 5) Compatibility with virtually all types of VGA cards allows reinstallation when upgrading the VGA card. (Incompatible with VGA cards that do not have original heatsink holes measuring 3mm in diameter, or VGA cards on which the ZM650-XG 80PLUS GOLD interferes with the card's components. ) 6) An Optional Fan (ZM-OP1, sold separately) can be attached to the heatsink directly without using a separate bracket.
2. Specifications
1) Weight : 350 g 3) Dissipation material : Anodized Aluminum 5) VGA RAM Heatsink material : Anodized Aluminum 2) Heatpipe : Gold plated copper tube 4) Heat Dissipation Surface Area : 1350 6) VGA RAM Heatsink weight : Frontside : 2. 9 g (EA) Backside : 1. 2 g (EA)
3. Compatible VGA Cards
Compatible with all VGA cards with original Heatsink Mounting Holes.
(X)
VGA Chipset
(O)
Heatsink Mounting Hole (3 mm)
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ZM650-XG 80PLUS GOLD
4. Components
Frontside Heatsink 1EA Backside Heatsink 1EA Heatpipe Cover 1EA Frontside Heatsink Base 1 Set
A Type
B Type
VGA RAM Heatsinks 1 Set
Heatpipe A 1EA
Heatpipe B 1EA
Backside Heatsink Base 1 Set
Frontside 4EA
Backside 4EA
A Type
B Type
Screw Driver 1EA
Plate Link Nipple Washer
4 EA 4 EA
Fan Bolt (26 mm)
2 EA
Washer Bolt A (10 mm) 4 EA Bolt A (10 mm) Bolt B (8 mm) Nut A Rubber Ring Nipple Plate Link Thermal Grease 6 EA 2 EA 2 EA 2 EA 2 EA 2 EA
2 EA 2 EA
Bolt B (8 mm) Bolt C Nut A Rubber Ring Nut B Nipple Thermal Grease Thermal Tape
2 EA 2 EA 1 EA 2 EA 2 EA 1 EA 1 EA 2 EA
Optional Components
Frontside Fan Grill Assembly Multi Connector 1
Backside
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5. Exploded View
Plate Link Nipple Plate Link Washer Bolt A (10 mm)
Bolt B (8 mm)
Logo Frontside Heatsink
Frontside Heatsink Base Heatpipe A Bolt A
Frontside RAM Heatsink
Heatpipe B
Backside RAM Heatsink Plate Spring Heatpipe Cover
Rubber Ring Nipple Nut A
Backside Heatsink Base Sticker Backside Heatsink
Bolt B (8 mm)
Bolt B (8 mm)
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ZM650-XG 80PLUS GOLD
6. Installation
6. 1 Verifying the Computer Case's Compatibility
Compare your computer case with the cases in the diagram for compatibility. 2) Unscrew each Bolt C half a turn and position each Plate Spring hole to be in line with the axis of each Nipple. 3) After the Backside Heatsink Base Assembly is in place, insert each Plate Spring hole onto the Nipple then tighten Bolt C. Note) The Plate Spring can easily be moved by slightly unscrewing Bolt C. Do not unscrew Bolt C completely.
Plate Spring Nipple Bolt C Groove for Heatpipe Slot Connecter Backside Heatsink Base
(O)
(X)
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6. 9. Installing the Backside Heatsink Base Assembly
Tighten Nut A on the Nipple that now has the Plate Spring in place.
Nut A Nipple Rubber Ring Bolt A Nut A Nipple Nut B Bolt C
6. 10 Confirming Proper Installation of the Two Heatsink Base Assemblies (VERY IMPORTANT)
1) Viewing from the side, make sure that both Heatsink Base Assemblies are parallel with the VGA card, and that their edges are parallel to each other.
(If the Heatsink Base Assemblies are not aligned properly, the heatsinks cannot be installed properly. )
2) Tighten each Bolt A and Bolt C completely.
Front
Back
Bolt C
Frontside Heatsink Base
Front Back
Bolt A
Backside Heatsink Base
6. 11 Applying Thermal Grease on the Frontside Heatsink Base
Evenly apply the Thermal Grease in the grooves of the Frontside Heatsink Base as shown in the diagram.
Thermal Grease Thermal Grease
Apply Thermal Grease here
Thick Paper Frontside Heatsink Base
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ZM650-XG 80PLUS GOLD
6. 12 Installing the Heatpipe
1) Slide in Heatpipe A and Heatpipe B into the grooves of the Base Assemblies. 2) For general VGA cards, the end of the Heatpipes should protrude approximately 50 mm from the end of the Frontside Heatsink Base, and for Geforce 4 Ti or FX59 ** series, they should protrude approximately 30mm.
Heatpipe A
Heatpipe B
Heatpipe A
Heatpipe B Frontside Heatsink Base
Front
50 mm Frontside Heatsink Base
Heatpipe B
< General VGA Cards >
Back
Heatpipe A
30 mm
Frontside Heatsink Base
<GeForce 4 Ti and GeForce FX 59 ** series >
6. 13. Applying the Thermal Grease on the Frontside Heatsink
Evenly apply Thermal Grease in the heatpipe grooves of the Frontside Heatsink as shown in the diagram.
Thermal Grease
Frontside Heatsink
Thick Paper Apply Thermal Grease here (Grooves for Heatpipes)
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6. 14 Installing the Frontside Heatsink
Loosely screw on the Frontside Heatsink onto the Frontside Heatsink Base. (Heatpipe A should be able to swing back and forth. )
Bolt B (8 mm)
Frontside Heatsink Frontside Heatsink
Heatpipe B
Heatpipe A
Frontside Heatsink Base
6. 15 Applying the Thermal Grease on the Backside Heatsink Base
Evenly apply Thermal Grease on the Backside Heatsink Base as shown in the diagram.
Heatpipe A Thermal Grease Backside Heatsink Base
Heatpipe B
6. 16 Applying the Thermal Grease on the Backside Heatsink
Evenly apply the Thermal Grease into the heatpipe grooves of the Backside Heatsink.
Backside Heatsink
Groove for Heatpipe B
Groove for Heatpipe A
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ZM650-XG 80PLUS GOLD
6. 17 Installing the Backside Heatsink
1) Place the Backside Heatsink between Heatpipe A and the Backside Heatsink Base. 2) Place Heatpipe A into the groove for Heatpipe A on the Backside Heatsink. 3) With Heatpipe A in its groove, position the Backside Heatsink so that Heatpipe B is inserted in its groove on the Backside Heatsink. [. . . ] (Heatpipe A should be able to swing back and forth. )
Bolt B (8 mm)
Frontside Heatsink Frontside Heatsink
Heatpipe B
Heatpipe A
Frontside Heatsink Base
6. 15 Applying the Thermal Grease on the Backside Heatsink Base
Evenly apply Thermal Grease on the Backside Heatsink Base as shown in the diagram.
Heatpipe A Thermal Grease Backside Heatsink Base
Heatpipe B
6. 16 Applying the Thermal Grease on the Backside Heatsink
Evenly apply the Thermal Grease into the heatpipe grooves of the Backside Heatsink.
Backside Heatsink
Groove for Heatpipe B
Groove for Heatpipe A
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ZM650-XG 80PLUS GOLD
6. 17 Installing the Backside Heatsink
1) Place the Backside Heatsink between Heatpipe A and the Backside Heatsink Base. 2) Place Heatpipe A into the groove for Heatpipe A on the Backside Heatsink. 3) With Heatpipe A in its groove, position the Backside Heatsink so that Heatpipe B is inserted in its groove on the Backside Heatsink. 4) Tighten the Backside Heatsink and the Backside Heatsink Base with Bolt B.
Heatpipe A
Backside Heatsink Groove for Heatpipe A
Groove for Heatpipe B
Bolt B( 8 mm) Backside Heatsink Base
Heatpipe B
6. 18 Installing the Heatpipe Cover
Insert the Heatpipe Cover as shown in the diagram. [. . . ]
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